Here's the steps in making a sealed subwoofer box:
00:00 - Unboxing of the Pioneer TS-W261D4 10" subwoofer.
00:15 - Create and account and you can copy this Tinkercad layout and design
00:25 - Box-Port Design II sead enclosure calculation.
00:35 - Wipe MDF edges and surfaces with wet cloth before gluing. Water will make the MDF swell a bit and will ensure tight and secure bonding.
01:00 - Gluing and pin nailing the back panel.
01:10 - Cutting perfect subwoofer holes using router and circle cutting jig.
01:35 - Rounding just the front edges to give the box a more streamlined look and feel.
01:40 - Wood glue can be used to air-tight seal the seams inside the box. No need for extra silicone adhesives.
01:50 - Strengthen the box by finishing it with pin nails using electric nailer.
02:05 - Charcoal black carpet as final touch.
02:35 - Most important task in building sealed subwoofer boxes is to add and fill up with polyester fiber fill and/or felt fiber fill. This is essential to make the enclosure appear bigger to the subwoofer. So absorbing any resonance produced inside the sealed box.
02:50 - Stick the rubber gasket that comes from the subwoofer on the rim of the mounting hole to ensure air tight sealing.
03:00 - Wire the sub to its lowest impedance by parallel wiring to draw the most power it needs. In this subwoofer, wiring in 2 Ohm is the best option.
03:25 - Mount the subwoofer using T-nuts and Carbon-steel allen hex bolts.
03:40 - Final impedance check is 2.2 Ohms. Perfect!
03:50 - Final product showcase.
Don't forget to watch this sealed subwoofer put to test in this link
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